Abstract: In this paper, the high pressure die casting (HPDC) process for Al-Si alloy is modelled with finite element method in ProCAST platform. The shot sleeve filling and die filling processes are described based on actual process parameters from HPDC machine. Three sets of piston slow shot curves are used to study its influence on free surface evolution and defects formation in final casting. According to final distribution uniformness of entrained air and oxides, the optimum piston slow shot profile is determined and can be further transferred into process control of actual HPDC process
DOI: *As the DOI is a unique identifier, it is already available in the pdf version. **The DOI link will be activated in the first midst of January 2026.
WSEAS Transactions on Heat and Mass Transfer, ISSN / E-ISSN: 1790-5044 / 2224-3461, Volume 14, 2019, Art. #21
Kun Dou, Ewan Lordan, Yijie Zhang, "Influence of Piston Slow Shot Speed Variation in Shot Sleeve on Melt Flow, Solidification and Defects Formation in HPDC Process: a Numerical Modelling Study," WSEAS Transactions on Heat and Mass Transfer, vol. 14, pp. 167-172, 2019, DOI:
Kun Dou, Ewan Lordan, Yijie Zhang. Influence of Piston Slow Shot Speed Variation in Shot Sleeve on Melt Flow, Solidification and Defects Formation in HPDC Process: a Numerical Modelling Study.
WSEAS Transactions on Heat and Mass Transfer. 2019;14:167-172.